Unlocking Efficiency with Digital Factory: Case Study from a Global Top 5 Sterile Pharma CDMOUnlocking Efficiency with Digital Factory:

Unlocking Efficiency with Digital Factory:

Case Study from a Global Top 5 Sterile Pharma CDMO

Key Results

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Behind the Digital Transformation:

Success Story with SCW.AI

SCW.AI isn’t just a vendor; they are an extension of our team - responsive, flexible, and relentlessly committed to our ongoing success.
We are transforming our operations, with SCW.AI, and we are witnessing a journey from opacity to transparency, from inefficiency to optimized productivity.

Director of Operations

Our pharmaceutical CDMO partner is a U.S.-based company that operates globally across four continents. It is considered one of the Top 5 Global CDMOs. This pharmaceutical manufacturer produces personalized medicines, consumer health brand extensions, and blockbuster drugs. SCW.AI has partnered with the pharmaceutical CDMO to enhance visibility, productivity, and production quality by facilitating data-driven decisions through end-to-end digitization.

Scope

Focused on improving operational efficiency & OEE across 26 packaging & inspection lines at the largest manufacturing site of the pharma contract manufacturer by moving from manual to digital performance management.

Challenges

Frequent and unplanned equipment downtimes leading to reduced productivity and efficiency.
Struggles with consolidating data in a unified, accessible, and manageable manner, creating communication issues.
Heavy reliance on paper for recording and reporting, leading to data loss and inaccuracies.
Highly manual processes for performance management, leading to significant losses in resources.

Solution

Solutions Implemented

OEE Tracker, Labor Tracker, Asset Tracker – targeting equipment downtime reduction and operational efficiency improvements.

Operational Change

A shift in day-to-day operations with real-time alerts and data availability, fostering a new level of accountability among teams.
Insights into staffing levels, enhancing operational oversight with Labor Tracker.

Distinct Capabilities and Benefits

Real-time data collection replacing manual methods.
Enhanced reporting for operational insights.
Advanced strategic decision-making.
Increased accountability with real-time tracking.
Engaged team participation in operational processes.

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