OEE Monitoring and Digital Factory Transformation Strategy

Industry

Pharmaceuticals

Project

OEE Monitoring and Digital Factory Transformation Strategy

Client

A US based specialty pharmaceutical company

Objective

Achieve live OEE monitoring using SCW’s OEE Tracker and achieve understanding of the true baseline, improving data accuracy and data governance for key metrics to form the foundations of digital transformation.

Approach

- Perform a site visit to evaluate the preferred IoT sensor technology & distribution within the factory
- Prepare a roadmap to ensure data integrity, establish an OEE baseline and identify digital transformation next steps
- Train operators and supervisors to ensure user data integrity
- Perform regular data reviews and resolve data issues across data sets: unit counts, availability and reject rate verification
- Align with the upper management team on OEE calculation and desired target level

Added Value

- Established data governance across sites with a correct baseline
- User and sensor data inaccuracies are identified and addressed
- Achieved an acceptable level of user data and sensor data accuracies
- Aligned on the OEE calculation methodology
- Established a baseline for OEE performance for each line and aligned on the OEE target level
- Identified top reasons for downtime to improve line availability and productivity

Digital Factory Success Stories

CPO Improves Labor Productivity with Labor Tracker

Global OEE Monitoring Across Multiple Sites Using OEE Tracker

OEE Monitoring and Digital Factory Transformation Strategy

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